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TSMC unveils 9.5-reticle CoWoS packaging

by on25 April 2025


Chip packaging just got absurdly massive

TSMC is pimping up its CoWoS (Chip-on-Wafer-on-Substrate) tech so that can cram an obscene amount of silicon into a single unit.

According to Tom’s Hardware, the outfit is working on a 9.5-reticle-sized monster which will push substrate sizes to 120×150 mm—larger than a CD case—and could enable up to 40 times the performance of a standard processor.

Modern server-grade silicon is already built around multi-chiplet designs, but as AI workloads demand ever more bandwidth and compute muscle, chipmakers want to go bigger—much bigger. TSMC’s answer is a roadmap that stretches its 3DFabric platform into deep-space territory, targeting extreme high-performance computing and AI hardware.

Current CoWoS solutions max out at 2,831 mm² interposers, which already dwarfs the standard reticle area of 830 mm² and is used in silicon like AMD’s Instinct MI300X and Nvidia’s B200. These packages combine multiple logic dies and stacks of HBM3/3E, but apparently that’s no longer enough.

TSMC plans to roll out CoWoS-L with 4,719 mm² interposers and 100×100 mm substrates, supporting up to 12 HBM stacks—likely targeting Nvidia’s Rubin lineup and other heavyweight compute gear. 

Eventually the cunning plan is to build a 7,885 mm² interposer slapped onto a 120×150 mm substrate. That’s 9.5 times the reticle limit and nearly double the footprint of last year’s 8x-reticle package. Expect it to host a full buffet of compute dies (possibly N2/A16 stacked with N3), 12 HBM4 stacks, and a fleet of I/O dies.

TSMC also has an ultra-bespoke System-on-Wafer (SoW-X) option in the works. These are basically entire wafers turned into a single chip. At the moment, only Cerebras and Tesla are mad enough to use it, but TSMC expects others to arrive and it does not want to be caught short.

 

 

Last modified on 25 April 2025
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